Advantages

• Exceptional Wear Resistance & Extra Long Service Life

  Its wear resistance is 5 to 10 times that of carbon steel screen mesh and 3 to 8 times that of manganese steel screen mesh. Under severe friction conditions involving ore and sand and gravel, its service life is extended by 2 to 6 times, drastically cutting downtime losses caused by frequent screen replacements.

• Anti-Clogging Self-Cleaning Function & High Dewatering Efficiency

  Featuring tapered screen holes and highly elastic material, the mesh pores deform slightly during vibration. This prevents wet mud, fine sand and coal slime from jamming or sticking to the mesh. The clogging rate drops from 25% (metal mesh) to below 5%, dewatering efficiency is improved by 15%~30%, and the moisture content of treated materials can be stably reduced to less than 15%.

• Vibration Damping, Noise Reduction, Light Weight & Lower Power Consumption

  It weighs only 1/6 of steel screen plates, lessening the load on vibrating motors by 15%~20%, lowering equipment operating noise by 5~10 decibels and cutting overall energy consumption.

• Acid & Alkali Resistance plus Hydrolysis Resistance

  It withstands long-term immersion in weak acid, weak alkali, ore pulp and sewage without rusting or cracking, ensuring stable long-term operation in humid aquatic environments.

• Easy Assembly & Disassembly

  Adopting modular snap-on installation, it can be quickly replaced by a single operator. Man-hours for screen replacement are reduced by over 40%, and custom specifications including dimensions, aperture size and hardness are available on demand.

Application Scenarios

1. Sand & Building Materials Industry (Largest Consumption Volume)

Recycle fine sand and dewater sand in washed sand and manufactured sand production lines, retrieve fine sand lost from cyclones, and lower the moisture and mud content of finished sand.
Carry out desliming and classification for aggregate materials such as cobblestone, granite and limestone for commercial concrete and infrastructure aggregate production.

2. Mineral Processing Industry

Metallic ores: Achieve tailings dewatering and dry stacking for iron ore, gold ore, copper ore, lead-zinc ore, separate solid and liquid from tailings slurry for environmentally compliant dry stockpiling, and mitigate the risk of tailings dam collapse.
Non-metallic ores: Dewater and purify ore pulp of quartz sand, potash feldspar, zircon sand and kaolin to upgrade finished ore quality.

3. Coal Washing Industry

Dewater and drain separating medium from clean coal, coal slime and tailing coal in coal washing plants to cut coal moisture, raise calorific value and reduce weight and freight for long-distance transportation. It removes flotation reagents and separating media in dense medium coal washing, acting as a standard fitting for coal washing procedures.